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Food Manufacturing Facility in Northern Victoria

Need

With the addition of a new warehouse, our client reached out to us to assist with a racking layout design, supply and install of new racking and relocation of existing racking.

They required racking from other warehouses (both on-site and at another location) to be relocated, additional racking to be installed and assistance with designing the space to ensure the most efficient and cost-effective bulk storage solution for their manufactured food products.

Solution

Having worked with Karl and the All Storage Systems team on a number of racking projects and as the current supplier for racking audits and maintenance, the client trusted us to complete the fitout of this new warehouse space.

The team presented a rough plan for the new space and Karl worked with the team to make modifications to increase the workflow efficiency and storage capacity for the available space. The decision was made to utilise and relocate existing drive-in pallet racking in addition to the supply and install of additional drive-in pallet racking and selective pallet racking.

In addition to reusing existing racking, we sourced, supplied and installed quality, compliant second-hand racking where available to reduce the cost to the client.

In the main warehouse space we installed:

  • Second-hand pallet racking
  • Second-hand drive-in racking
  • Relocated drive-in racking

In the chiller we installed:

  • New galvanised selective pallet racking

In the freezer we installed:

  • Second-hand drive-in racking

Each racking type was chosen to provide the maximum storage density for the product type while maintaining access and traffic flow throughout the warehouse.

Outcome

Our client now has a fully equipped warehouse with an efficient layout utilising the most suitable racking solution for each location and product type. This includes high-density drive-in racking systems to maximise the use of available floor space and cubic volume, achieving roughly 70-90% storage utilisation of the floor space, and selective pallet racking for perishable, chilled product, ensuring easy access for a first-in-first-out (FIFO) process. We continue to work with this client to create better workspaces and provide ongoing support with racking audits and maintenance. We look forward to partnering with them again on their next warehouse fitout as their operations grow.

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